FMEA Software - Failure Mode and Effects Analysis

Complete FMEA software for Design FMEA (DFMEA) and Process FMEA (PFMEA). Automated RPN calculations, action tracking, and integration with control plans. AIAG-VDA compliant.

Complete FMEA Coverage

Manage all types of FMEA in one platform with consistent methodology:

Design FMEA (DFMEA)

Identify potential design failures before production. Analyze component failures, material issues, and design weaknesses.

Process FMEA (PFMEA)

Identify manufacturing process failures. Analyze process steps, equipment failures, and operator errors.

System FMEA

Analyze system-level failures and interactions between subsystems and components.

Powerful FMEA Software Features

Everything you need for comprehensive failure mode analysis:

Automated RPN Calculation

Automatic Risk Priority Number calculation from Severity, Occurrence, and Detection ratings with color-coded risk levels.

Action Item Tracking

Track recommended actions, assign owners, set due dates, and monitor completion status with automated reminders.

Revision Control

Complete history of FMEA changes with before/after RPN comparison and approval workflows for major revisions.

Team Collaboration

Multi-user FMEA development with comments, attachments, and real-time updates for cross-functional teams.

Integration with Control Plans

Automatically generate control plan inspection requirements from high-RPN FMEA failure modes.

AIAG-VDA Alignment

Compliant with AIAG-VDA FMEA methodology including 7-step approach and action priority ranking.

Risk Priority Number (RPN) Analysis

Automated RPN calculation with color-coded risk levels and priority actions:

High Risk
RPN: 120-1000

Immediate action required. Assign owners and set due dates for risk reduction.

Medium Risk
RPN: 40-119

Action recommended. Monitor and implement improvements as resources allow.

Low Risk
RPN: 1-39

Acceptable risk. Continue monitoring but no immediate action required.

Why Choose GatesFlow FMEA Software

Accelerate your FMEA process and reduce failures:

Reduce product failures by 60%
Faster FMEA completion (days vs weeks)
Consistent risk assessment methodology
Complete audit trail for certifications
Automatic control plan generation
Team collaboration without version conflicts

Trusted Across Industries

Automotive Manufacturing

Aerospace & Defense

Medical Device Manufacturing

Electronics Manufacturing

Industrial Equipment

Consumer Products

Reduce Failures with Effective FMEA

Join manufacturers using GatesFlow to conduct comprehensive FMEA analysis, track actions, and reduce product failures.